All posts by Juan Cuellar

Non-assembly 3D printed hand prosthesis

In developing countries, the accessibility to prosthetic devices is low due to the limited healthcare conditions, a general lack of technical knowledge and poorly equipped workshops. The introduction of 3D printing technologies has permitted new cheap and personalized hand prosthetic designs by bypassing many of the current manufacturing limitations of traditional prostheses. Although innovative and accepted in different settings around the world, these active 3D printed prostheses still require extra parts and assembly steps, thus reducing the overall accessibility. We have developed the first functional non-assembly prosthetic hand fabricated with the material extrusion technology; the most accessible 3D printing technique. The process is reduced to a single printing job and an extra step of support material removal. No extra parts, materials or complex assembly steps are required.

During the design process, we have also adopted ten design guidelines that led to a successful working mechanism, we encourage future designers with 3D printing to follow our non-assembly approach.



Ten Guidelines for Non-Assembly A Prosthetic Hand is 3D Printed in One Piece with No Need for Assembly

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Automatic design and manufacturing of upper limb prosthetic sockets for developing countries

Comfort and functionality of upper limb prosthetics is highly dependent on socket performance. Correct anatomical fit is therefore of paramount importance for prosthetic designs. We believe that the complex design process of prosthetic sockets can be achieved automatically using accurate anatomical models of the stump. With the increasing advance in smartphone technology it is possible to reconstruct digital models based on camera information. We plan to explore current technologies for generating 3D digital models from multiple 2D photos and assess such techniques to stablish a framework in which smartphone technology can be used to generate 3D computer models of upper limb stumps. Using precise geometry of the stump and current CAD technologies it is possible to create a socket design that fits accurately into the residual limb. We plan to adopt such process to build fully working prosthetic sockets using 3d printing technology for developing countries.

Contact: Juan Cuellar,